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Technical Officer (Emulsion)

Omnia (Pty) LTD

South AfricaPosted Posted today
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excel

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Job description

ROLE IMPACT

  • To provide advanced technical support to the emulsion production operations across the Losberg region, ensuring optimal plant performance, product consistency, and technical compliance.

KEY RESPONSIBILITIES

Technical Problem Solving & Support

  • Provide expert-level technical support to Innopak, Innovex, and Emulsifier plants.
  • Lead root cause analysis for critical process deviations and equipment-related issues.
  • Support shift teams and plant managers in resolving complex operational problems.

Process Optimisation & Standardisation

  • Identify and implement opportunities for efficiency improvement, waste reduction, and throughput optimisation.
  • Standardise process parameters and operating procedures across all emulsion sites.
  • Monitor, analyse, and report on process performance indicators.

Formulation Integrity & Governance

  • Ensure formulation control processes are adhered to and documented.
  • Coordinate implementation of new formulations and modifications across sites.
  • Collaborate with R&D and product management on product performance feedback and improvements.

Project Execution Support

  • Provide technical input during project scoping, design, commissioning, and handover phases.
  • Ensure technical alignment with safety and environmental standards (e.g., PSCE, MOC).
  • Validate and oversee trials related to process modifications and new equipment.

Compliance & Process Safety

  • Contribute to the identification, validation, and maintenance of Process Safety Critical Equipment (PSCE).
  • Support the execution of HAZOPs, baseline risk assessments, and safety audits.
  • Ensure compliance with internal standards, industry codes, and regulatory requirements.

Training & Capability Development

  • Mentor junior engineers, process controllers, and team leaders in technical competencies.
  • Facilitate technical workshops, onboarding sessions, and process troubleshooting clinics.
  • Support succession planning by documenting and transferring critical technical knowledge.

International Technical Support

  • Support international emulsion plants through remote assistance and site visits.
  • Free up Plant Managers for international assistance.

Documentation & Reporting

  • Maintain accurate and up-to-date records of technical interventions, formulation changes, and audits.
  • Prepare detailed technical reports and presentations for senior management and cross-functional teams.
  • Support the upkeep of site dossiers in alignment with BME's production framework and governance requirements

MINIMUM REQUIREMENTS

Qualifications

  • B.Eng. in Chemical engineering or equivalent
  • Project Management
  • Six-sigma certification.
  • Process Safety qualification.

Experience

  • 3 years demonstrated experience in emulsion manufacturing, explosives or chemical production environment
  • Proven experience with project implementation, formulation governance, and plant support
  • 3 year's working experience in a chemical plant environment (Advantageous)

Key Competencies

  • Deep understanding of emulsion manufacturing processes
  • Process safety, PSCE, and formulation integrity
  • Statistical process control and root cause analysis
  • Ability to influence without authority
  • Stakeholder engagement and cross-functional collaboration
  • Coaching and capability development
  • High analytical ability
  • Practical, structured approach to operational challenges
  • Fast response to plant failures and technical issues
  • Strong written and verbal communication
  • Able to communicate complex technical matters to non-technical stakeholders
  • Excellent reporting and presentation skills

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