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Design Engineer at RusselSmith Group

RusselSmith Group
Full-time
On-site
Job Summary


The Design Engineer is responsible for leading additive manufacturing projects from concept to completion.
This role focuses on optimizing additive processes, integrating advanced technologies, and ensuring compliance with industry standards.
The successful candidate will collaborate across design, materials, and production teams to deliver high-quality, efficient, and reliable engineering solutions.


Responsibilities


Lead additive manufacturing projects from initiation through planning, execution, monitoring, and final documentation.
Optimize additive manufacturing processes to improve efficiency, quality, repeatability, and reliability.
Research, evaluate, and implement new additive manufacturing technologies, materials, and equipment.
Ensure full compliance with applicable industry standards, regulations, and quality requirements in additive manufacturing operations.
Collaborate with design, materials, and production teams to ensure seamless product integration and manufacturability.
Train, mentor, and provide technical guidance to junior engineers and technicians.
Drive continuous improvement initiatives in additive processes, workflows, and operational performance.
Develop, document, and maintain Standard Operating Procedures (SOPs), technical instructions, and engineering specifications.
Identify process and equipment risks; implement mitigation strategies to ensure operational safety and performance.
Apply quality assurance methodologies including Statistical Process Control (SPC) and Failure Mode and Effects Analysis (FMEA).
Support reverse engineering, 3D modeling, and product development activities.
Analyze technical data and resolve complex engineering challenges with data-driven solutions.
Lead cross-functional teams to successfully deliver projects within scope and timelines.


Requirements


Bachelor's Degree in Mechanical Engineering, Mechatronics, Robotics, or Automation Engineering.
Minimum of 5+ years experience in Reverse Engineering, 3D Modeling, and Product Development.
Maintenance and Operations experience is an added advantage.
Expert proficiency in CAD software (SolidWorks, Autodesk Fusion 360).
Strong understanding of design principles, metrology parameters, and dimensional control.
Hands-on experience with 3D printers, laser systems, and powder handling processes.
Proven experience applying quality assurance tools such as SPC and FMEA.
Strong analytical and strategic thinking skills with a data-driven approach to decision-making.
Excellent verbal and written communication skills for both technical and non-technical audiences.
Ability to thrive in fast-paced, collaborative environments while adapting to changing priorities.
High attention to detail with a strong commitment to quality outputs.
Demonstrated passion for continuous learning and staying updated on additive manufacturing trends and best practices.