S
Production Technician - Acid Regeneration Plant at Safal Group
Safal Group
September 10, 2026
Full-time
On-site
Description
Key ResponsibilitiesOperations, Process Control & Quality
Monitor and control ARP operations to support safe, stable and efficient acid regeneration processes.
Monitor process performance, operating conditions and quality parameters and coordinate actions to address process deviations.
Support process stability through process monitoring, troubleshooting and problem resolution.
Maintain accurate operational, process and quality records to support traceability and performance monitoring.
Equipment Reliability & Maintenance Coordination
Conduct equipment inspections, condition monitoring and basic troubleshooting activities to support plant reliability and availability.
Coordinate maintenance activities and support planned shutdowns, breakdown interventions and equipment improvement initiatives.
Support TPM, Autonomous Maintenance and operational excellence initiatives to improve plant performance.
Safety, Health, Environment & Compliance
Promote compliance with HSEQ requirements, process safety standards, chemical handling requirements and environmental controls.
Monitor and report safety, environmental and process risks including spills, leaks, abnormal emissions, hazards and near misses.
Maintain housekeeping standards in line with 6S requirements.
Reporting & Communication
Maintain operational records, logs and reports and communicate plant status, quality concerns, equipment issues and operational priorities.
Coordinate effectively with Pickling Line, Maintenance, Laboratory and Production teams to support uninterrupted operations.
Participate in shift meetings, toolbox talks and continuous improvement activities.
Continuous Improvement
Participate in Root Cause Analysis (RCA), TPM, Kaizen and Operational Excellence initiatives.
Support implementation of approved improvement actions within the assigned work area.
Requirements
Minimum Requirements
KCSE Certificate.
Diploma in Chemical, Mechanical Engineering, or an equivalent technical qualification.
Minimum two (2) years' experience in a manufacturing or process industry environment.
At least one (1) year experience in Acid Regeneration Plant operations, chemical processing, utilities or related industrial processes.
Added Advantage
Knowledge of Acid Regeneration Plant operations and hydrochloric acid regeneration processes.
Understanding of process control systems, pumps, blowers, burners and heat recovery systems.
Knowledge of environmental management and industrial emissions control systems.
Training in 6S, TPM, Autonomous Maintenance and Process Safety Management.
Key Competencies
Acid Regeneration Plant operation and process control.
Process monitoring and interpretation of operating parameters.
Quality monitoring, sampling coordination and record management.
Equipment inspection, troubleshooting and problem-solving skills.
Effective communication and teamwork.
Strong attention to detail and commitment to safety.
Computer Literacy
Proficiency in Microsoft Office applications (Excel, Word and PowerPoint).
Basic ERP Knowledge.
Key ResponsibilitiesOperations, Process Control & Quality
Monitor and control ARP operations to support safe, stable and efficient acid regeneration processes.
Monitor process performance, operating conditions and quality parameters and coordinate actions to address process deviations.
Support process stability through process monitoring, troubleshooting and problem resolution.
Maintain accurate operational, process and quality records to support traceability and performance monitoring.
Equipment Reliability & Maintenance Coordination
Conduct equipment inspections, condition monitoring and basic troubleshooting activities to support plant reliability and availability.
Coordinate maintenance activities and support planned shutdowns, breakdown interventions and equipment improvement initiatives.
Support TPM, Autonomous Maintenance and operational excellence initiatives to improve plant performance.
Safety, Health, Environment & Compliance
Promote compliance with HSEQ requirements, process safety standards, chemical handling requirements and environmental controls.
Monitor and report safety, environmental and process risks including spills, leaks, abnormal emissions, hazards and near misses.
Maintain housekeeping standards in line with 6S requirements.
Reporting & Communication
Maintain operational records, logs and reports and communicate plant status, quality concerns, equipment issues and operational priorities.
Coordinate effectively with Pickling Line, Maintenance, Laboratory and Production teams to support uninterrupted operations.
Participate in shift meetings, toolbox talks and continuous improvement activities.
Continuous Improvement
Participate in Root Cause Analysis (RCA), TPM, Kaizen and Operational Excellence initiatives.
Support implementation of approved improvement actions within the assigned work area.
Requirements
Minimum Requirements
KCSE Certificate.
Diploma in Chemical, Mechanical Engineering, or an equivalent technical qualification.
Minimum two (2) years' experience in a manufacturing or process industry environment.
At least one (1) year experience in Acid Regeneration Plant operations, chemical processing, utilities or related industrial processes.
Added Advantage
Knowledge of Acid Regeneration Plant operations and hydrochloric acid regeneration processes.
Understanding of process control systems, pumps, blowers, burners and heat recovery systems.
Knowledge of environmental management and industrial emissions control systems.
Training in 6S, TPM, Autonomous Maintenance and Process Safety Management.
Key Competencies
Acid Regeneration Plant operation and process control.
Process monitoring and interpretation of operating parameters.
Quality monitoring, sampling coordination and record management.
Equipment inspection, troubleshooting and problem-solving skills.
Effective communication and teamwork.
Strong attention to detail and commitment to safety.
Computer Literacy
Proficiency in Microsoft Office applications (Excel, Word and PowerPoint).
Basic ERP Knowledge.