Job Summary
Our clien seeks an experienced Factory Operations Manager to lead end-to-end plant operations within a process-driven production environment.
The Factory Operations Manager will oversee production, process optimization, engineering maintenance, quality control, HSE compliance, and supply chain coordination to ensure efficient, safe, and cost-effective plant performance.
This role requires strong expertise in process manufacturing, industrial safety standards, and operational excellence within a regulated chemical production environment.
Key Responsibilities
Plant & Production Leadership:
Lead all daily operations of the chemical manufacturing plant, ensuring production targets, yield efficiency, and quality benchmarks are achieved.
Oversee batch/process manufacturing systems to maximize throughput and minimize production losses.
Drive capacity utilization and optimize plant output in line with demand forecasts.
Process Optimization & Continuous Improvement:
Implement Lean Manufacturing, Six Sigma, and Total Productive Maintenance (TPM) methodologies.
Reduce waste, improve yield, and enhance operational efficiency through structured process improvement initiatives.
Monitor KPIs such as OEE (Overall Equipment Effectiveness), downtime, and defect rates.
Maintenance & Engineering Oversight:
Lead preventive and predictive maintenance programs to minimize equipment failure.
Ensure reliability of production machinery, utilities, and process systems.
Collaborate with engineering teams on plant upgrades and automation improvements.
HSE & Regulatory Compliance:
Enforce strict compliance with environmental, health, and safety regulations applicable to chemical manufacturing.
Oversee hazardous material handling, storage, and disposal procedures.
Ensure plant operations comply with regulatory authorities and industry safety standards.
Supply Chain & Resource Management:
Coordinate with procurement and logistics to ensure uninterrupted availability of raw materials.
Monitor inventory levels and production planning alignment.
Control operational costs and manage plant budgets effectively.
Leadership & Workforce Management:
Lead and develop cross-functional plant teams (production, maintenance, quality, warehouse).
Foster a strong safety culture and performance accountability.
Drive workforce planning aligned with production schedules.
Performance Monitoring & Reporting:
Analyze plant performance metrics and present operational reports to executive management.
Develop corrective action plans to address production inefficiencies or quality deviations.
Contribute to company-wide strategic planning and operational expansion initiatives.
Qualifications & Experience
Bachelor's degree in Chemical Engineering, Mechanical Engineering, Industrial Engineering, or related discipline.
MBA is an advantage.
Minimum 8 - 10 years of progressive experience in chemical or process manufacturing environments.
At least 3 - 5 years in a senior plant/operations leadership role.
Strong understanding of process manufacturing systems and industrial automation.
Proven experience managing large production teams and plant budgets.
Demonstrated implementation of Lean, Six Sigma, or TPM frameworks.
Core Competencies:
Process manufacturing expertise
Plant operations strategy
Industrial safety and regulatory compliance
Yield optimization & cost control
Budget management
Team leadership and performance management
Data-driven operational decision-making