Responsibilities
Develop and manage the comprehensive annual Preventative Maintenance (PM) schedule to ensure full completion within time and budget.
Optimize equipment performance per SOPs, focusing on product quality and achieving all Key Performance Indicators (KPIs).
Ensure routine calibration and maintenance for all electro- mechanical, hydraulic, and pneumatic systems.
Lead the introduction of new machinery, from drawing up specifications and managing suppliers to full installation. Implement daily/weekly checks and schedule internal/external work to maximize planned and reduce unplanned downtime. Perform Root Cause Analysis (RCA) to resolve machine issues and proactively manage dysfunctional machinery with shift management.
Develop clear accountability for maintenance material spend and manage the departmental budget and Capital Expenditure (CapEx).
Ensure all designated buildings, plant, and facilities are fit for purpose and provide proactive support.
Manage and maintain high standards of systems and equipment data storage and accuracy.
Identify and implement business and continuous improvement opportunities within the organization.
Conduct risk assessments of departmental processes and tasks and ensure contractor compliance on site.
Manage the process for disposal of obsolete machinery safely and lawfully.
Lead, coach, and develop a high-performing Maintenance team, setting objectives and conducting performance appraisals.
Ensure timely machine repairs and collaboration with Health & Safety, Quality, and Environmental standards.
Prepare and analyze weekly ROI and monthly ROPE reports and attend all required technical and management meetings.
Requirements
10-15 years of experience in a continuous manufacturing plant.
Minimum of 7 years of experience in a managerial position. Degree in Mechanical or Electrical Engineering.
Computer literacy, especially proficient in MS Office suite. Ability to read, interpret, and understand engineering drawings and diagrams for effective fault finding.
Conversant with world-class manufacturing practices (e.g., TPM, Lean).